Tiles Manufacturers in Morbi: The Hub of Ceramic Industry in India
Morbi, a small town in the Indian state of Gujarat, is widely known as the hub of the ceramic industry in India. The town houses more than 700 ceramic tile manufacturers, making it one of the largest ceramic clusters in the world. With a total turnover of over Rs. 35,000 crore, Morbi accounts for around 80% of India’s ceramic production.
In this article, we will take a closer look at the tiles manufacturers in Morbi, their products, manufacturing process, and the factors that make Morbi the preferred destination for ceramic tile buyers worldwide.
Tiles Manufacturers in Morbi
Morbi’s ceramic industry is mainly composed of small and medium-sized units that specialize in producing a wide variety of tiles, including wall tiles, floor tiles, vitrified tiles, digital tiles, and sanitary ware. The town is home to several large and small tile manufacturers that cater to both domestic and international markets.
Types of Tiles Manufactured in Morbi
Morbi’s tile industry is renowned for its variety and quality. The manufacturers in Morbi produce different types of tiles to meet the diverse demands of the market. Here are some of the popular types of tiles manufactured in Morbi:
- Wall Tiles: Wall tiles are the most commonly used type of tile in homes and commercial buildings. They come in different sizes, colors, and designs to suit various needs and preferences.
- Floor Tiles: Floor tiles are durable and slip-resistant, making them ideal for high-traffic areas like kitchens, bathrooms, and living rooms.
- Vitrified Tiles: Vitrified tiles are known for their strength, low water absorption, and scratch resistance. They are commonly used in commercial and industrial buildings.
- Digital Tiles: Digital tiles are the latest addition to Morbi’s tile industry. They are printed with high-quality digital images, giving them a realistic look and feel.
- Sanitary Ware: Morbi’s ceramic industry also produces a wide range of sanitary ware products like washbasins, toilets, and bathroom fittings.
Manufacturing Process
The tiles manufacturers in Morbi use advanced technology and equipment to produce high-quality tiles. Here’s a brief overview of the manufacturing process:
- Raw Material Preparation: The first step in the tile manufacturing process is to prepare the raw materials, which include clay, feldspar, silica, and other additives.
- Mixing and Grinding: The raw materials are then mixed and ground to form a homogeneous mixture.
- Shaping: The mixture is shaped into tiles using various techniques like pressing, extrusion, and casting.
- Drying: The tiles are then dried to remove moisture.
- Glazing: Glazing is the process of applying a layer of liquid glass on the surface of the tile to give it a smooth and glossy finish.
- Firing: The tiles are fired at high temperatures in a kiln to give them strength and durability.
Factors that make Morbi the preferred destination for ceramic tile buyers
Morbi’s ceramic industry has gained popularity worldwide due to its quality products, competitive prices, and timely delivery. Here are some of the factors that make Morbi the preferred destination for ceramic tile buyers:
- Proximity to Raw Materials: Morbi is located near the Saurashtra region, which is rich in ceramic raw materials like clay, feldspar, and silica. This makes it easy for manufacturers to source raw materials at a lower cost.
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Skilled Workforce: Morbi’s tile industry employs a large number of skilled workers who are trained to handle the latest technology and equipment. This ensures that the tiles produced are of high quality and meet international standards.