Double Charge Tiles Factory in Morbi: Revolutionizing the Ceramic Industry
The ceramic industry in India has been growing at a rapid pace, with Morbi being a major hub for the production of ceramic tiles. In recent years, there has been a shift towards double charge tiles, which offer greater durability, resistance to scratches, and a longer lifespan. In this article, we will explore the double charge tiles factory in Morbi and how it is revolutionizing the ceramic industry.
What are double charge tiles?
Double charge tiles are ceramic tiles that are manufactured by applying two layers of pigment on the surface of the tile. The first layer is the base layer, which is typically a lighter color. The second layer, which is a darker color, is then applied on top of the base layer using a high-pressure spraying technique. The result is a tile that has a design or pattern that is more vibrant and durable than traditional tiles.
Advantages of double charge tiles
Double charge tiles offer several advantages over traditional ceramic tiles. Firstly, they are more durable and scratch-resistant due to the double layer of pigment. This makes them ideal for high traffic areas such as airports, shopping malls, and commercial buildings. Secondly, they are more resistant to stains and fading, which means they retain their color and pattern for a longer period of time. Lastly, they are easy to clean and maintain, making them a practical choice for homeowners and businesses.
How are double charge tiles manufactured?
The manufacturing process for double charge tiles is more complex than traditional tiles. The process begins with the preparation of the raw materials, which includes clay, feldspar, quartz, and other minerals. These materials are mixed together and then shaped into tiles using a hydraulic press.
Once the tiles are shaped, they are left to dry for a specific period of time, depending on the size and thickness of the tile. The dried tiles are then polished to remove any imperfections and to create a smooth surface for the application of the pigments.
The first layer of pigment is then applied to the surface of the tile using a screen printing technique. The second layer of pigment is applied using a high-pressure spraying technique. The tiles are then fired at a high temperature to fuse the pigments to the tile and to create a hard, durable surface.
The role of the double charge tiles factory in Morbi
Morbi is a major hub for the production of ceramic tiles in India, with over 700 ceramic tile factories in the region. The double charge tiles factory in Morbi plays a crucial role in the production of high-quality double charge tiles.
The factory employs skilled technicians and engineers who are trained in the latest manufacturing techniques and technologies. The factory is equipped with state-of-the-art machinery and equipment, which allows for efficient and cost-effective production of double charge tiles.
The factory also follows strict quality control measures to ensure that each tile meets the highest standards of quality and durability. This includes testing the tiles for strength, durability, and resistance to scratches and stains.
Double charge tiles are revolutionizing the ceramic industry, offering greater durability, resistance to scratches, and a longer lifespan than traditional ceramic tiles. The double charge tiles factory in Morbi plays a crucial role in the production of high-quality double charge tiles, employing skilled technicians and engineers, and using state-of-the-art machinery and equipment. With the growing demand for double charge tiles in India and abroad, the factory is poised to become a major player in the global ceramic industry.